íshín-2595Rx

CLASSIFICATION

CHARACTERISTICS & APPLICATIONS

íshín-2595Rx deposits weld metal containing 25.5 Cr, 9 Ni, 3.8 Mo, 0.7 Cu, 0.7 W, and 0.25 N. The sum of the Cr + 3.3 (Mo + 0.5 W) + 16 N, known as the Pitting Resistance Equivalent Number (PREN), is at least 40, thereby allowing the weld metal to be called a “super duplex stainless steel.” This number is a semi-quantitative indicator of resistance to pitting in aqueous chloride-containing environments. It is designed for the welding of super duplex stainless steels UNS S32550, S32750, and S32760 (wrought), and UNS J93370, J93380, J93404, CD4MCuN (cast), and similar compositions. It can also be used for the welding of carbon and low-alloy steels to duplex stainless steels as well as to weld “standard duplex stainless steel” such as UNS S31803 and UNS S32205.

The covering of these electrodes is a modification of the -16 covering. On horizontal fillet welds, electrodes with a -17 covering tend to produce more of a spray arc and a finer rippled weld-bead surface than do those with the -16 coverings. A slower freezing slag of the -17 covering also permits improved handling characteristics when employing a drag technique. The bead shape on horizontal fillets is typically flat to concave with -17 covered electrodes as compared to flat to slightly convex with -16 covered electrodes. When making fillet welds in the vertical position with upward progression, the slower freezing slag of the -17 covered electrodes requires a slight weave technique to produce the proper bead shape. For this reason, the minimum leg-size fillet that can be properly made with a -17 covered electrode is larger than that for a -16 covered electrode. While these electrodes are designed for all-position operation, electrode sizes 4.8 mm and larger are not recommended for vertical or overhead welding.

Storage and Drying Conditions: Hydrogen can have adverse effects on welds in some steels under certain conditions. One source of this hydrogen is moisture in the electrode coverings. For this reason, the proper storage, treatment, and handling of electrodes are necessary.

Holding Ovens: 125°C–150°C.

Drying Conditions: 250°C–425°C for 1 hour prior to use.

CHEMICAL COMPOSITION OF UNDILUTED WELD

C Cr Ni Mo Nb+Ta Mn Si P S N Cu Others
0.04 24.0-27.0 8.50-10.50 3.50-4.50 NS 0.50-2.00 1.00 0.04 0.03 0.20-0.3.00 0.75 NS

Single values are maxima, except where specified otherwise.

ALL-WELD-METAL MECHANICAL PROPERTIES

Tensile Strength, MPa Yield Strength, At 0.2% Offset, MPa Elongation % Lateral Expansion, mm Charpy V-Notch Impact at NS°C, Joules
760 NS 15 NS NS

Single values are minimal.

ELECTRODE SIZE & WELDING CURRENT (AC and DCEP)

DIAMETER, mm LENGTH, mm Amperes
2.50 350 65-90
3.15, 3.20 350 90-120
4.00 350 120-150
5.00 350 160-200

WARNING: Safety and health information is available from many sources, including, but not limited to Safety and Health Fact Sheets listed in A11.3, ANSI Z49.1 Safety in Welding, Cutting, and Allied Processes published by the American Welding Society, 8669 Doral Blvd., Suite 130, Doral, FL 33166., and applicable federal and state regulations. The Safety and Health Fact Sheets are revised, and additional sheets added periodically.